1986 Kawasaki KLR500
Specifications and workshop reference information for the 1986 Kawasaki KLR500, including engine, chassis, service data and setup details.
Note: Specs are compiled from factory data, manuals and owner feedback. Bikes vary — if yours is different, jump into the forum and share it.
General Specifications
| Engine Type | Liquid-cooled, 4-stroke, single-cylinder, DOHC, 4-valve |
| Displacement | 498 cc |
| Bore × Stroke | 89.0 × 80.0 mm |
| Compression Ratio | 9.5:1 |
| Maximum Power | Approx. 42 hp |
| Maximum Torque | |
| Carburetor | Keihin |
| Lubrication | Wet sump |
| Fuel Mix Ratio | |
| Ignition | CDI |
| Spark Plug | NGK DPR8EA-9 |
| Spark Plug Gap | 0.7–0.8 mm |
| Valve Clearance (Intake) | 0.10–0.15 mm |
| Valve Clearance (Exhaust) | 0.15–0.20 mm |
Transmission
| Transmission Type | 6-speed manual |
| Clutch | Wet multi-plate |
| Primary Reduction | |
| Final Reduction | Chain drive |
| Overall Reduction | |
Dimensions
| Overall Length | 2,200 mm |
| Overall Width | 900 mm |
| Overall Height | 1,250 mm |
| Wheelbase | 1,470 mm |
| Ground Clearance | 300 mm |
| Fuel Tank Capacity | 11.0 L |
Chassis
| Frame Type | Steel semi-double cradle |
| Caster Angle | |
| Trail | |
| Front Suspension | Telescopic forks |
| Rear Suspension | Uni-Trak monoshock |
| Front Suspension Travel | |
| Rear Suspension Travel | |
Brakes & Wheels
| Front Tire | 3.00-21 |
| Rear Tire | 4.60-18 |
| Front Brake | Disc brake |
| Rear Brake | Drum brake |
500cc Other Specs
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