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1983 Honda XL500

Specifications and workshop reference information for the 1983 Honda XL500, including engine, chassis, service data and setup details.

Note: Specs are compiled from factory data, manuals and owner feedback. Bikes vary — if yours is different, jump into the forum and share it.

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1983 Honda XL500

General Specifications

Engine TypeAir-cooled, 4-stroke, single-cylinder, OHC, 4-valve
Displacement497 cc
Bore × Stroke89.0 × 80.0 mm
Compression Ratio8.5:1
Maximum PowerApprox. 32 hp
Maximum Torque
CarburetorKeihin
LubricationDry sump
Fuel Mix Ratio
IgnitionCDI
Spark PlugNGK DPR8Z
Spark Plug Gap0.6–0.7 mm
Valve Clearance (Intake)0.05 mm
Valve Clearance (Exhaust)0.10 mm

Transmission

Transmission Type5-speed manual
ClutchWet multi-plate
Primary Reduction
Final ReductionChain drive
Overall Reduction

Dimensions

Overall Length2,200 mm
Overall Width900 mm
Overall Height1,220 mm
Wheelbase1,450 mm
Ground Clearance300 mm
Fuel Tank Capacity9.5 L

Chassis

Frame TypeSteel single cradle
Caster Angle
Trail
Front SuspensionTelescopic forks
Rear SuspensionDual shock swingarm
Front Suspension Travel
Rear Suspension Travel

Brakes & Wheels

Front Tire3.00-21
Rear Tire4.60-18
Front BrakeDrum brake
Rear BrakeDrum brake

500cc Other Specs

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